Built In, Not Bolted On
Quality & Traceability
We built our plant operations system before we built our customer list. Every batch is digitally tracked, every interlock is automated, and every certificate is generated from live test data.
Built In, Not Bolted On
We built our plant operations system before we built our customer list. Every batch is digitally tracked, every interlock is automated, and every certificate is generated from live test data.
Quality isn't a department. It's built into every step of our process.
Automated software interlocks physically prevent untested, out-of-spec, or unqualified product from advancing through our process.
From receival barcode scan to COA generation, every data point is timestamped, attributed to an operator, and stored in our plant operations database.
Monthly management reviews, annual third-party lab correlation, retained sample stability testing, and a training framework that ensures operator competency.
Every step is monitored, recorded, and controlled through our digital plant operations system.
Barcode scan, ELISA aflatoxin screen, moisture check on every incoming lot
Climate-controlled, FIFO management, monthly re-test if stored >3 months
Continuous temperature logging, qualified operators only (Level 3+)
Multi-stage filtration, <1% settled solids verified on each batch
pH, temperature, and time monitored per SOP with phosphorus target <10 ppm
21-parameter analysis to Ph.Eur. and AOCS methods — all must pass before release
Barcode-labelled drums and IBCs, lot traceability printed, retained sample kept
COA generated from live database, digital record, delivered with every shipment
Every critical hazard is identified, monitored, and controlled with documented limits and corrective actions.
Monitoring
ELISA screen on every incoming lot — limit <10 μg/kg
Corrective Action
Reject if >15 μg/kg. HPLC confirmation for borderline 10–15 μg/kg lots.
Monitoring
Every lot tested — 4.0–8.0% acceptable range
Corrective Action
Dry or condition. Re-test before use.
Monitoring
Continuous logging — 70–85°C validated range
Corrective Action
Adjust feed rate. Halt if temperature uncontrolled.
Monitoring
Every batch — <1% settled solids target
Corrective Action
Re-filter through fresh media.
Monitoring
pH, temperature, and time verified per SOP
Corrective Action
Re-degum with fresh acid solution.
Monitoring
All 21 COA parameters must pass before release
Corrective Action
Hold batch. Investigate and re-test.
Our plant operations system enforces quality at every stage. These are not checklists — they are hard gates that physically prevent non-conforming product from progressing.
Feedstock cannot be released for pressing until aflatoxin, moisture, FFA, and sensory tests are completed and within limits.
Pressing cannot begin until the feedstock lot passes release, the operator holds Level 3+ competency, and equipment calibration is current.
Finished oil cannot be released until all required test categories are completed with zero failures, including aflatoxin and iron confirmation.
Certificates of Analysis are generated directly from verified test data in our database — not manually typed. Batch must be released first.
Equipment overdue for calibration is automatically locked out of service. Test results from uncalibrated instruments are rejected by the system.
Suppliers with repeated non-conformances are automatically suspended. No purchase orders can be raised against suspended suppliers.
From your drum back to the grower, every step is digitally recorded and retrievable in seconds.
Unique barcode label
on every container
Finished batch record
with 21-parameter COA
Process parameters,
operator, equipment
Incoming test results,
ELISA, moisture, grade
Qualified grower,
region, audit status
In the event of a quality issue, we can identify every affected drum, every batch, every feedstock lot, and every supplier — within minutes. Our digital system means no paper trails to chase, no ambiguity, and no gaps in the record.
Purpose-built software that replaces paper QA with automated digital workflows.
Production forms with auto-validation, timestamped entries, and operator attribution.
Every lot, batch, and drum has a unique barcode — scan-to-action routing throughout the plant.
Certificates generated directly from verified test data in our database — not manually typed.
5-level operator competency with practical assessments, auto-expiry, and training module library.
6 automated gates that prevent untested or non-conforming product from advancing.
Every database change logged with user, timestamp, and before/after values for regulatory review.
Real-time batch pipeline, calibration alerts, deviation tracking, and production KPIs.
Qualification scoring, NCR tracking, audit scheduling, and automatic suspension for repeated issues.
People & Training
Every operator working on our plant is trained, assessed, and certified against a 5-level competency framework. Competency is task-specific — an operator qualified for pressing may not yet be qualified for filtration.
Practical assessments use detailed checklists with critical-item gating: if a critical safety item is failed at any level, the operator is capped at the previous level until re-assessed. Competency records expire annually and must be renewed.
Aware
Understands the task and hazards
Supervised
Can perform under direct supervision
Competent
Can perform independently — minimum for most operations
Trainer
Can train and mentor others
Assessor
Can assess and certify competency in others
6
HACCP Critical
Control Points
6
Automated Software
Interlocks
21
COA Parameters
Per Batch
100%
Batch Traceability
Orchard to Drum
Request a sample with full Certificate of Analysis, or get in touch to discuss your supply requirements.